Posts Tagged ‘mechanical engineering’

Mechanical Engineering, Focus on Dynamics – Part I, Kinematics

Sunday, October 25th, 2009

     Last week we talked about one of the ten core disciplines of mechanical engineering, statics.  Today our focus will shift to a discussion of how mechanical engineers use the study of Dynamics to solve problems.  As its name implies, Dynamics involves the study of how things change, or more specifically, how they move.  Dynamics can be broken down into two basic parts:  kinematics and kinetics.  We’ll focus on kinematics this week.

     Kinematics is the study of the geometry of motion.  Kinematics is used to develop a relationship between how far an object travels in a given time, its velocity, and its acceleration.  The precipitating cause of the motion is not considered in kinematics.

     Before beginning our discussion of kinematics, let’s go back to the good ol’ days and revisit what should be some very familiar ground to anyone who’s taken algebra.  Does this word problem sound familiar to you:  If you start at point X and you’re going at Y speed for a given length of time, T, what distance will you have traveled?

     Here’s the same problem presented in another way.  Suppose you’re driving and you set your cruise control at 70 miles per hour.  Out of curiosity you want to know how far your automobile will travel in 15 minutes (0.25 hours).  Kinematics teaches that the relationship between velocity, time, and distance can be demonstrated by this equation:

Distance = (Velocity) x (Travel Time)

Distance = (70 miles/hour) x (0.25 hour) = 17.5 miles

     Of course kinematics can get far more complicated than this simple example, especially when objects accelerate, decelerate, change direction, and move in paths that are nonlinear, that is, not in a straight line.  

     Next week we’ll talk about the study of kinetics, particularly Sir Isaac Newton’s Second Law of Motion.

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kinematics

Mechanical Engineering, Focus on Statics

Sunday, October 18th, 2009

     As I stated in my last blog post, Statics is the study of how forces are transmitted to and throughout stationary objects.  Let’s learn a little bit about  how statics is used by mechanical engineers to solve problems.

     Consider a perfectly rigid bridge beam sitting on two supports (see Figure 1).  Now suppose you decide to stand on it.  The weight of your body would push down on the beam, creating a system of forces that act upon the beam.  If the beam stays on its supports and doesn’t move (it remains static), then the forces are said to be in “equilibrium.”  In other words, since the beam doesn’t move when you stand on it, the sum of all the forces acting upon it are zero.

beam0

Figure 1

     So what, you say?  Well, this concept of forces in equilibrium helps mechanical engineers analyze external and internal forces acting on stationary objects that have importance to us in real life, like bridges, machines, traffic signal masts, etc.  This analysis is used to calculate the magnitudes of all the forces acting on these objects so they can design parts of the objects to be strong enough not to break apart.  Think about that next time you get ready to cross a bridge in your car.

     To show how this works, consider the bridge beam scenario I discussed above.  Suppose you weigh 150 pounds and you stand nine feet from the left end of the bridge beam (see Figure 2).  Your weight will exert a downward force of 150 pounds upon the beam (let’s ignore the weight of the beam in this case).   The weight of your body creates reaction forces on the beam at Support A and Support B.  To consider these reaction forces, the mechanical engineer would draw what is called a “free body diagram” (see Figure 3).

 beam

Figure 2

 fbd

Figure 3

     The reaction forces (FA and FB) at the supports A and B push up on the bottom of the beam.  If the beam remains static, then the sum of the reaction forces will equal the 150 pound weight force from your body.  That is, the reaction forces cancel out the 150 pound force if the beam doesn’t move and they are said to be in equilibrium.

     But in our example above, you’re not standing in the exact center of the beam, hence the two reaction forces are not going to be equal.  More of your body weight force is bearing down on Support B and less on Support A.  So how do you determine the values of the reaction forces in a situation like this?  You consider “moments.”

     A moment is mechanical engineering lingo for a force multiplied by a distance.  Moments want to rotate objects.  This is an important concept in statics because if an object doesn’t move, it certainly won’t rotate, so the sum of all the moments acting on the object are zero.  So, in the case of our bridge beam, the sum of the moments acting on Support A would be zero, or mathematically speaking:

Sum MA = [(FA) x (0 Feet)] – [(150 Lb.) x (9 Feet)] + [(FB) x (15 Feet)] = 0 

Using algebra, you can find the value for the reaction force at Support B:

[0] – [(150 Lb.) x (9 Feet)] + [(FB) x (15 Feet)] = 0

[(FB) x (15 Feet)] = [(150 Lb.) x (9 Feet)]

FB = 90 Lb.

     So what about the reaction force at Support A?  If you remember, I said that if the bridge beam remains static, then the sum of all the forces acting on it will be zero.  Knowing that, you can use algebra to solve for the reaction force at Support A:

FA -150 Lb + FB = 0

 

FA = 150 Lb. – 90 Lb. = 60 Lb.

     So that is the basic concept of statics.  Remember, in statics, nothing moves, so mechanical engineers use that to their advantage when they analyze forces acting on objects.

     Our next topic will be:  Dynamics, the study of the effects of velocity and acceleration and resulting forces and the energy of moving objects.
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Last week’s Riddle:  Everyone knows us to be racing by when they look at a clock, but mechanical engineers also know us to add up to zero when they look at a fixed structure.  What are we?

Answer:  Moments

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seesaw

Mechanical Engineering, Not Just About Gears

Sunday, October 11th, 2009

     When I was a kid I had a friend who thought that everyone who said they were an engineer wore pinstriped bib overalls and drove trains.  Funny thing is, I later became both a locomotive engineer and a degreed mechanical engineer, but that’s a story for another time.

     Speaking of engineers, what do you think of when you hear the words, “mechanical engineer?”  If you’re like most, you probably think of someone who designs gears and machinery.  But the field of mechanical engineering is far more complex than that. 

     Mechanical engineering is one of the oldest and broadest of engineering disciplines.  It encompasses a broad number of disciplines, from physics to materials science, but it can be summarized as being derived from ten core areas:

  1. Statics:  The study of how forces are transmitted to and through stationary objects.
  2. Dynamics:  The study of the effects of velocity and acceleration, and resulting forces and energy, of moving objects.
  3. Kinematics of Machines:  The study of how parts of machines behave as they move through their ranges of motion.
  4. Strength of Materials:  The study of the properties of materials along with the geometry and sizing of structural components, structures, and machine parts to prevent failure.
  5. Materials Science:  The study of how metal alloys and polymers are formed to have specific properties.
  6. Thermodynamics:  The study of the properties of steam and other media used to absorb and transfer heat energy in power plants, engines, and refrigeration systems.
  7. Fluid Mechanics:  The study of the force, pressure, and energy of stationary and moving fluids.   Fluid mechanics also includes the study of aerodynamics.
  8. Heat Transfer:  The study of how heat moves through vacuum, gases, liquids, and solid objects.
  9. Vibrations:  The study of balancing moving parts in machines to smooth out operation, reduce wear, and prevent failure.
  10. Machine Design:  The study of accepted design conventions for gears, pulleys, drive belts, drive chains, sprockets, bearings, axles, shafts, hoist cables, screws, bolts, rivets, and welds.

     Armed with this knowledge, mechanical engineers can take on design projects ranging from airplane propellers to utility power plants.

     During the coming weeks we will focus on each of these areas and explore them more fully. We may even have a little quiz at the end to test your newfound knowledge!

     Our first topic will be:  Statics, the study of how forces are transmitted to and throughout stationary objects.  And here is a riddle to get you started in your personal exploration of the subject matter:

Everyone knows us when they look at a clock, but mechanical engineers also know us to add up to zero when they look at a fixed structure.  What are we?
    

     Get the answer in my next blog post. 

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dadengeer