Posts Tagged ‘turbine exhaust steam’

Enthalpy Values in the Absence of a Condenser

Tuesday, November 26th, 2013

      Last time we learned that the amount of useful work, W, that a steam turbine performs is calculated by taking the difference between the enthalpy of the steam entering and then leaving the turbine.   And in an earlier blog we learned that a vacuum is created in the condenser when condensate is formed.    This vacuum acts to lower the pressure of turbine exhaust, and in so doing also lowers the enthalpy of the exhaust steam.   Putting these facts together we are able to generate data which demonstrates how the condenser increases the amount of work produced by the turbine.

      To better gauge the effects of a condenser, let’s look at the differences between its being present and not present.   Let’s first take a look at how much work is produced by a steam turbine without a condenser.

Steam Turbine Engineering Expert Witness

      The steam entering the turbine inlet has a pressure of 2000 pounds per square inch (PSI) and a temperature of 1000°F.   Knowing these turbine inlet conditions, we can go to the steam tables in any thermodynamics book to find the enthalpy, h1.   Titles such as Fundamentals of Classical Thermodynamics by Gordon J. Van Wylen and Richard E. Sonntag list enthalpy values over a wide range of temperatures and pressures.   For our example this volume tells us that,

h1 = 1474 BTU/lb

where BTU stands for British Thermal Units, a unit of measurement used to quantify the energy contained within steam or water, in our case the water to steam cycle inside a power plant.   Technically speaking, a BTU is the amount of heat energy required to raise the temperature of one pound of water by one degree Fahrenheit.   The term lb should be a familiar one, it’s the standard abbreviation used for pound, so enthalpy is the measurement of the amount of energy per pound of steam flowing through, in this case, the turbine.

      Since there is no condenser attached to the steam turbine’s exhaust in our illustration, the turbine discharges its spent steam into the surrounding atmosphere.   The atmosphere in our scenario exists at 14.7 PSI because our power plant happens to be at sea level.   Knowing these facts, the steam tables inform us that the value of the exhausted steam’s enthalpy, h2, is:

h2 = 1015 BTU/lb

      Combining the two equations we are able to calculate the useful work the turbine is able to perform as:

W = h1h2 = 1474 BTU/lb – 1015 BTU/lb = 459 BTU/lb

      This equation tells us that for every pound of steam flowing through it, the turbine converts 459 BTUs of the steam’s heat energy into mechanical energy to run the electrical generator.

      Next week we’ll connect a condenser to the steam turbine to see how its efficiency can be improved.

________________________________________

How A Power Plant Condenser Works, Part 2

Sunday, October 6th, 2013

      Winter is fast approaching.   Imagine living in a house without insulation.   Now imagine your heating bill, which will be high due to the tremendous amount of heat loss.   Energy is a precious resource, no matter how it’s produced, and its conservation within a power plant’s steam/water cycle is of vital importance.

Last time we learned about the transfer of heat energy within a power plant’s condenser, where some of the heat energy contained within its steam is absorbed by the cool lake water contained inside its tubes.

Coal Power Plant Engineering Expert Witness

      Steam is continuously flowing into the condenser from the steam turbine, so it’s essential for the circulating pump to keep a fresh supply of lake water flowing through the condenser’s tubes in an effort to keep temperatures under control.

      The compensating action that’s provided by the cool lake water flowing within the tubes, represented by green arrows in the illustration, keeps the temperature inside the tubes from rising and becoming equal to the steam’s temperature outside of them.   If the flow of cool water through the tubes were to stop and the temperatures inside and outside the tubes become equal, the water contained inside the tubes would boil off to steam, resulting in the tubes bursting and a wrecked condenser.

      After absorbing heat energy from the surrounding steam, the warmed lake water within the tubes follows a circuitous path through the tubing, eventually emptying out into the lake.   The orange arrows in the illustration show this path.

      Okay, with this warm water entering the lake, doesn’t that harm the eco system?   Actually its impact is negligible.   You see, the temperature of the lake water leaving the condenser is only about 10°F higher than when it was pumped from the lake.   Add this to the fact that the volume of water contained within a lake is huge in comparison to the small amount of warmed water being returned to it.

      Next week we’ll see how the loss of heat energy affects the steam, and how an important part of the condenser known as the hot well comes into play.

________________________________________

How A Power Plant Condenser Works, Part 1

Wednesday, October 2nd, 2013

      Last time we began our discussion on power plant inefficiencies and indentified a major contributor, the heat energy dispelled into the atmosphere through the turbine exhaust.   Today we’ll see how a piece of equipment known as the condenser comes into play to deal with this problem.    Let’s see how it works.

Coal Power Plant Engineering Expert Witness

      First, water from our plant’s water source, say a nearby lake, is siphoned into the condenser circulating pump, which delivers it to the condenser.   This lake water path appears in yellow.   You’ll notice that the lake water follows a circuitous path from the lake, through the condenser circulating pump, then the condenser tubes, until finally it is returned to the lake.

      Now the cool lake water, denoted by green arrows, is made to pass through the condenser’s many tubes, while steam from the turbine exhaust surrounds them.   The tubes keep the lake water segregated from the cloud of steam surrounding them inside the condenser vessel.   In other words, the lake water’s path is a closed system, never coming into direct physical contact with the surrounding steam.

      What’s happening inside our condenser is demonstrative of a fundamental principle of thermal engineering, that is, that hot will travel in the direction of cold.   More specifically, within our condenser the heat energy in the steam cloud surrounding the condenser tubes will be attracted to the cool lake water contained within the tubes.   This causes the heat energy contained within the steam to leave it, and get absorbed by the cool lake water flowing within the tubes.

      We’ll begin to find out how these dynamics influence what’s happening with our water-to-steam power plant cycle next time.

________________________________________