Archive for March, 2018

Cavitation Bubbles Degrade Pump Performance

Sunday, March 25th, 2018

    Previously we learned how cavitation bubbles cause noise, vibration, and damage to centrifugal pumps.   Today we’ll see how cavitation bubbles degrade pump performance in a centrifugal pump’s low pressure section.

Cavitation Bubbles Degrade Pump Performance

Cavitation Bubbles Degrade Pump Performance

   

    During cavitation multitudes of tiny steam bubbles form and become suspended in the water that’s constantly flowing through a working centrifugal pump.   These bubbles decrease the density of the water because steam bubbles are lighter and occupy less space than liquid water.   This decrease in the water’s density causes the pump to be less efficient, because for any given amount of horsepower that’s conveyed to the pump’s impeller by an external power source, the pump’s ability to promote water discharge is compromised due to the bubbles.

    As an example, let’s say that when the bubbles of cavitation form inside a pump, the pump’s water-bubble ratio is a mixture of 70 percent liquid water and 30 percent steam bubbles.   That’s a lot of bubbles, and they act to restrict water flowing through the pump’s inlet, reducing flow rate by 30 percent.

    As water moves from the inlet towards the spinning impeller, all the steam bubbles implode in on themselves in the high pressure section of the pump.   They return once again to their liquid state and join the rest of the water flowing towards pump discharge, but despite this the pump’s flow rate remains reduced at the discharge.

    We’ll find out why this is true next time when we discuss the engineering principle of continuity.

opyright 2018 – Philip J. O’Keefe, PE

Engineering Expert Witness Blog

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Rapidly Imploding Bubbles Create Problems

Monday, March 12th, 2018

    Last time we learned how both low and high pressures exist within a single centrifugal pump, and if water pressure at the inlet is low enough, the cavitation process begins.   Today we’ll see how these rapidly imploding water vapor bubbles create serious problems in the pump’s high pressure area.

Rapidly Imploding Bubbles Create Problems

Rapidly Imploding Bubbles Create Problems

   

    Water flows from low pressure at a centrifugal pump’s inlet to high pressure upstream when it meets up with the pump’s impeller. This high pressure causes cavitation bubbles formed at the inlet to rapidly implode, that is, collapse in on themselves.   Implosion occurs because pressure outside the bubbles is much greater than the pressure inside them.   This pressure difference exists because the bubbles were formed in the low pressure area of the pump.

    When cavitation bubbles meet up with high pressure areas deep inside the pump, they get squeezed hard and burst rapidly, creating multitudes of shock waves, grinding noise, and vibration so intense it sounds as though gravel, not steam bubbles, are passing through the pump.   The noise and vibration are bad enough, but cavitation has far worse consequences.

    Rapidly imploding bubbles form tiny but powerful micro jets of water which hold an enormous amount of kinetic energy.   When these jets hit the pump’s metal interior, their kinetic energy causes minute fragments of metal to break away.  Over time these tiny water jets wear away enough metal to cause damage to the pump’s interior and interfere with function.

    Next time we’ll see how cavitation bubbles flowing through the low pressure area of a pump degrade its performance.

opyright 2018 – Philip J. O’Keefe, PE

Engineering Expert Witness Blog

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Centrifugal Pump Impeller Action

Friday, March 2nd, 2018

    Last time we discussed how the curved features of a centrifugal pump are key to its functionality.   Today we’ll examine a centrifugal pump’s impeller action and see how it creates a volatile environment inside the pump in which cavitation bubbles flourish.

 Centrifugal Pump Impeller Action

Centrifugal Pump Impeller Action

   

    Inside a centrifugal pump both low and high pressure areas are created, chiefly due to the action of the pump’s spinning impeller.   Low pressure is created at the water inlet in a way very similar to what happens when you pull the plug on your bathtub.   With the plug removed the drain opens and a tiny whirlpool forms, causing water to get sucked into the plumbing for discharge.

    The same thing happens inside a centrifugal pump due to tumultuous internal water movement.   The spinning impeller vigorously moves water from inlet to discharge.   As water is discharged, a void, or vacuum, is created inside the pump, causing water at the inlet to get sucked inside at low pressure, very much like when you suck liquid through a straw.

    As water moves inside the housing, it comes into contact with the rotating impeller itself.  This impeller is comprised of multiple spiral curved blades with a volute shape, made to maximize efficient movement of water.   They use the power of centrifugal force to create a high pressure environment, and water is flung at high speed towards the pump’s outlet, where it is then discharged.

    Next time we’ll see how the coexistence of low and high pressures within the centrifugal pump housing create the problem of cavitation bubbles.

opyright 2018 – Philip J. O’Keefe, PE

Engineering Expert Witness Blog

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