Archive for June, 2018

The Depositor’s Pneumatic Actuator

Thursday, June 21st, 2018

    Last time we learned that a fruit jelly depositor in a food manufacturing plant is an example of a positive displacement pump at work.  Today we’ll see how pieces of equipment on the depositor, known as a pneumatic actuators, work.   Pneumatic actuators do not come in contact with the jelly flowing through the depositor.   In other words, no jelly flows through the actuators.   The jelly only flows through the transfer valve and positive displacement pump as we saw last time.  The pump and valve can’t move by themselves.   So, they need some device to set them in motion.   That’s where the pneumatic actuators come into play.   They impart movement to the pump and transfer valve to get the jelly flowing from the hopper and down through the nozzle and onto the pastry.

    A pneumatic actuator is a device that operates using compressed air.   Compressed air, from an external air compressor, enters into a tube in the actuator known as a cylinder.   Inside the cylinder is a piston that can move along the length of the tube.   Attached to the piston is a piston rod which extends to the outside of the cylinder.

    When compressed air is introduced into the cylinder on the left side of the piston, it forces the piston and piston rod to move towards the right side of the cylinder.   But, air must be vented out to atmosphere from the right side of the piston for this movement to occur.   If no venting took place, trapped air to the right of the piston will get squeezed between the piston and the right end of the cylinder.   When the air gets squeezed, it becomes pressurized.  The pressure will impede the movement of the piston.

    Likewise, when compressed air is introduced into the cylinder on the right side of the piston, it forces the piston and piston rod to move towards the left side of the cylinder.

 The Depositor’s Pneumatic Actuator

The Depositor’s Pneumatic Actuator 

 

    So, depending on which end compressed air is admitted to the pneumatic actuator’s cylinder, the piston rod will move to the left or the right.   In engineering terms, the actuator imparts linear motion to machines.   In other words, the piston rod moves back and forth in a straight line.

    Next time, we’ll see how the pneumatic actuator is connected to the depositor’s pump to impart the linear motion that draws jelly from the supply hopper and sends it streaming out of the nozzle onto a passing pastry.

Copyright 2018 – Philip J. O’Keefe, PE

Engineering Expert Witness Blog

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A Jelly Depositor is a Positive Displacement Pump

Thursday, June 7th, 2018

    Our last blog introduced a project I oversaw while acting as a design engineer in a food manufacturing plant.   The objective was to deposit fruit jelly into raw pastry dough as it whizzed along a production line conveyor belt before being sent off for baking.   A special piece of equipment known as a depositor would be required to meet this challenge, and we’ll take a look at how one functions today.   In fact, a jelly depositor acts very much as a human heart, as they’re both examples of positive displacement pumps.

    A depositor is a device specifically made for the food industry.   It consists of a hopper to hold the product to be deposited, in this case fruit jelly, which is discharged by the hopper into a rotating diverter valve and then on to a positive displacement piston pump.   See below.

A Jelly Depositor is a Positive Displacement Pump

A Jelly Depositor is a Positive Displacement Pump

   

    When the diverter valve rotates, a passageway opens to allow jelly to flow from the hopper into the piston pump.   A pneumatic actuator, a device we’ll discuss in more depth next time, moves the pump’s piston to the left, away from the diverter valve, which allows the filling to be released into the pump from the hopper.   At the end of the piston’s travel a set quantity of fruit jelly filling is drawn into the pump’s housing, just enough to fill one pastry. See below.

The Depositor Draws Filling Into The Pump

The Depositor Draws Filling Into The Pump

   

    When the diverter valve rotates in the opposite direction, a passageway opens inside the valve that allows jelly filling to move from the pump to the nozzle.   As the piston moves back toward the diverter valve the filling is forced out of the pump, through the nozzle, and into the pastry dough.   The pump’s piston moves back and forth, that is, away from and then towards the transfer valve, ushering a set quantity of jelly filling through the mechanism each time.   See below.

The Depositor Deposits The Filling

The Depositor Deposits The Filling

   

    Now that we know how the depositor works, next time we’ll discuss the pneumatic actuator’s role in the filling process.

Copyright 2018 – Philip J. O’Keefe, PE

Engineering Expert Witness Blog

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