| When something is said to be the “heart of the operation,” one usually imagines that it is integral to whatever is being discussed, and it is probably centrally located. The human heart fits this description well. This amazing organ, centrally located within your chest cavity, moves blood, nutrients, oxygen, and carbon dioxide through your body with amazing efficiency. During a twenty four hour period it can pump as much as 2,000 gallons of blood through 6,000 miles of arteries, veins, and capillaries.
At the heart of a local exhaust ventilation system is its fan. Like the human heart, it is a model of efficiency. It first creates a vacuum in the intake hood, which is strategically located at a pollution source, pulling in contaminated air and leading it through ductwork. Sometimes the fan leads the air to a filter or other air cleaning equipment, but eventually the dirty air is exhausted through a stack leading outdoors. There are two main types of fan, axial and centrifugal. You’re probably most familiar with the axial type, because they’re the type commonly used in tabletop, box, and oscillating fans in your home. These have blades that look like a propeller on an airplane, and they work by drawing air straight through the fan. As helpful as they are within a personal setting, axial fans are not typically used in local exhaust ventilation systems because the electric motor that drives the blades is in the path of airflow. This setup can create a problem if the air flowing over the motor contains dust and flammable vapor. Dust can cause the motor to get dirty and overheat. Flammable vapor can ignite if the motor wiring fails and creates an electrical arc. Because of the technical difficulties presented by an axial type fan, centrifugal fans are what are most often used in industrial settings. One such fan is shown in Figure 1.
Figure 1 – Centrifugal Fan The blades of a centrifugal fan are fully enclosed in air tight housing. This housing keeps any dust or fumes from leaking out into the building. The electric motor that drives the fan can be safely located outside of this housing, where it is dust-free and there are no flammable vapors. If you look inside the housing you will see that the moving part, known as the impeller, resembles a squirrel cage. See Figure 2.
Figure 2 – Centrifugal Fan Impeller This impeller is made up of many blades, set up within a wheel configuration. When an electric motor causes the wheel to rotate, air is made to move off the blades and out of the impeller due to centrifugal force. This air is sent crashing into the fan housing, shown in Figure 1, which is curved like a spiral to direct the air into an outlet duct which is connected to ductwork that leads to the exhaust stack. As air leaves the impeller, more air rushes into its center from the inlet duct to occupy the empty space that’s been created. Hence, as long as the motor keeps spinning the impeller, air will flow through the fan. In order for all this to work effectively, the centrifugal fan must be the right size, one that is capable of providing enough suction to capture contaminated air at the hood source, then overcoming the resistance to air flow that is presented by ductwork, filters, and other air cleaning devices. Because air resistance factors such as these impede the fan’s ability to move air through the system, the fan must be of sufficient strength make up for these factors. To size up the right centrifugal fan for the job, engineers must calculate the resistance to airflow that is expected to be encountered, and to do this they use data supplied by manufacturers of component parts, as well as tabulated data that is readily available in engineering handbooks. Just as a lawn mower engine won’t provide sufficient energy to power a car, an undersized fan won’t be able to move air through a system which is beyond its capacity limit. Next time, we’ll finish our series on local exhaust ventilations systems by looking at the last component in the system: the exhaust stack. _____________________________________________
|
Posts Tagged ‘air cleaner’
Industrial Ventilation – Local Exhaust Ventilation Fans
Sunday, May 22nd, 2011
Industrial Ventilation – Local Exhaust Ventilation Filters and Air Cleaners III
Sunday, May 15th, 2011| I was out in the garage today spray painting, a job I would have preferred to have done outdoors, but alas, it was raining. It wasn’t a big job, and I probably didn’t spend more than about an hour doing it, but by the time I was done I was all too aware of how noxious the chemical fumes were that were put out by my aerosol spray can. I had thought that with all the garage doors open and a good cross breeze going through I’d be spared the unpleasant smell. Now imagine this all on a much larger scale, say an industrial setting, where massive spray painters are used all day long.
We’ve been talking for awhile now about filtration, from fabric filters to cyclones, and how they are most effective when integrated into a local exhaust ventilation system. These filtration devices are great for the removal of airborne particles like dust, but they don’t do a good job removing chemical vapors like paint fumes, much in the same way as a dust mask wouldn’t have made my spray painting job any less smelly. This week we’ll focus on filtration capable of addressing the special challenges presented by chemical vapors in the air. Chemical vapor contaminants can be separated from good air trapped in a local exhaust ventilation system by way of an air cleaner in a process known as absorption. In this instance, just like with our smelly goldfish tank, the media can consist of activated carbon, a carbon created by intense heating of substances like bituminous coal, wood, or coconut shell. The heat removes everything except carbon and creates myriads of tiny pores throughout. These pores give activated carbon tremendous surface area, meaning lots of nooks and crannies for chemical molecules to get lodged in. And when I say “lots” of nooks and crannies, I mean it. One pound of granular activated carbon has enough pores to give it a surface area of 125 acres! As the air-vapor mixture passes over the huge surface area, chemical vapors are absorbed by combining chemically with the carbon. Jamb packing surface area into a small space, as activated carbon does, creates a media capable of absorbing vast amounts of chemical molecules for a long time. As effective as this system is, the carbon pores will eventually become saturated with contaminants, and when it does, it is easily addressed. Simply replace the media with fresh carbon. Another means of removing harmful vapors from the air is through the use of an air cleaner employing temperature as its means of filtration. I’ll bet you’re asking how that works, and here’s an example you can relate to. It’s a hot, humid day, and the only thing standing between you and total discomfort is a glass of ice water. As you eagerly lift the glass to your lips, you notice the glass is wet on the outside, so wet that it’s actually dripping. In the stupor caused by your heat exhaustion you may for a moment think that the glass is actually leaking, but you soon realize that the water has accumulated on the outside of the glass because the hot, humid air that is making you so uncomfortable has also come into contact with the cold surface of the glass. When the water vapor in the atmosphere hits the cool of the glass filled with ice, it condenses into droplets. This condensation process stops when the glass temperature equalizes to that of the temperature in the surrounding air. Air cleaners can make use of the same phenomenon to filter contaminants. In their case the contaminated air mixture is cooled to the point where the humidity and chemical vapors present condense together to form a liquid, and the liquid is then drained out for proper disposal. That’s it for our look at filters and air cleaners. To sum things up, remember that there are a variety of factors that have to be considered when selecting filters and air cleaning devices. These include the volume of air flowing through the system, the concentration of contaminants in the air, the chemical and physical properties of the contaminants, the hazards associated with the contaminants, and the emissions standards established by federal, state, and local environmental regulations. Next time we’ll explore the workhorse of a local exhaust ventilation system, its fan. _____________________________________________ |
Industrial Ventilation – Local Exhaust Ventilation Filters and Air Cleaners
Sunday, May 1st, 2011|
My wife is an aquarist, meaning she keeps aquariums. Three of them. Each contains a different variety of fish housed within its own unique liquid environment. One of these is a 35 gallon tank containing three goldfish. These fish have two unique characteristics that make them especially noteworthy, they are extremely hardy and extremely dirty. Hardly a week can go by between tank changes before the water quality starts to deteriorate, evidenced by cloudy, stinky water. It’s the kind of stink that makes a passerby in the area exclaim, “Who used the bathroom and didn’t turn on the exhaust fan!” Thank goodness for activated carbon. With its proper placement inside the aquarium’s filtration system a cleaner, fresher environment is delivered, both to fish inside the tank and the humans who watch them from outside. Put the carbon in the wrong compartment, however, and the water quality plummets back to its original fetid state within a matter of days. As is true with the proper care of goldfish, it is often necessary within an industrial environment to remove contaminants before the air that contains them is once again dispersed into the general environment. This is where filters and air cleaners come in. They’re generally placed inside the ductwork, somewhere between the hood and fan. Their job is to ensure a good, clean outcome, usually through an external exhaust of some sort. Local exhaust ventilation systems begin with a precisely positioned hood at the source of contamination and end with an exhaust stack located outside the building. Some airborne contaminants being released from the stack are deemed unsafe for the environment, and outdoor air quality standards promulgated by state and federal Environmental Protection Agencies limit their release back into the atmosphere. For this reason the proper use of filtration and air cleaners is crucial. Airborne contaminants are in the form of dusts and vapors. If the issue to be addressed comes in the form of dust, then filters and mechanical separators are commonly used. Filters, like the atmospheric conditions they are meant to address, come in many configurations. They are typically positioned within the local exhaust ventilation system ductwork, as shown in Figure 1 below.
Figure 1 – Local Exhaust Ventilation System With Filter The fan draws in air and dust through the strategically positioned hood, located at the source of contamination, then follows a course through ductwork, passing through a filter along the way. The filter contains media with holes tiny enough to allow for air to pass through, but small enough to stop dust particles. The cleaned air is then drawn out of the filter by a fan, which finally exhausts it into an externally positioned stack. Next time we’ll continue our discussion on filtration devices by examining a cyclone. And no, I don’t mean the famous vacuum cleaner, although the methodology is similar. _____________________________________________
|
Industrial Ventilation – Local Exhaust Ventilation Hoods
Sunday, April 17th, 2011| I’m a husband who occasionally does a little vacuuming, at least of the areas I’m responsible for messing up. It’s not one of my favorite activities, and I particularly hate it when I’m in a hurry and I don’t have enough time to move things out of the way. That’s when an accident is prone to happen, and I end up sucking something besides dirt into the hose. The extra work I’ve just created for myself results in my having to open up the vacuum bag and start sifting through the debris. In the end, I sometimes end up making a bigger mess than the one I started out with.
Vacuums are wonderful tools, when used correctly. And when you think about it, the constituent elements of a household canister vacuum cleaner are similar to those of an industrial local exhaust ventilation system. My home vac is comprised of five main elements, all of which most of you are familiar with: a nozzle, hose, filter, a fan located inside the canister to provide suction, and an exhaust hole, also located within the canister, which serves to discharge newly filtered air back into the atmosphere. Industrial usage local exhaust ventilation systems also typically consist of five constituent elements, namely, a hood, ducts, an air cleaning device, a fan, and an exhaust stack. Like my home vacuum its main objective is to suck something in, namely, contaminated air. Let’s take a closer look at each of the parts. The hood is located at the beginning of the local exhaust ventilation system, and like your home vac’s nozzle, it’s positioned in close proximity to the area requiring cleaning. The objective is of course to capture contaminants at the source. Now placement of the hood within the work area is very important. Ultimately it must be far enough away from the source of contamination so as not to interfere with the work that’s being done, yet close enough to prevent contaminants from escaping. Hoods that almost completely enclose the work area provide the best control of contaminants. Trouble is, they can interfere with the work process. That’s where a specific design of hood, known as a “capture exhaust hood” comes in handy. This type of hood is attached to a flexible duct that resembles a super-sized vacuum cleaner hose. This arrangement provides greater flexibility than a huge, all-encompassing hood, and it also allows the hood to be easily positioned anywhere within the workplace as necessary. Again, placement of a capture exhaust hood is critical to its effective operation. Say for instance that a hood is initially positioned a mere two inches from a source of fumes, then someone comes along and bumps it. It ends up being four inches away from the source, and now it will require around three times the amount of air volume through the system to provide the same degree of capture as it did when it was just two inches away. If the ventilation system isn’t strong enough to draw in this extra volume of air, fumes will escape into the work area, rendering our cleanup efforts ineffective. Next time we’ll discuss the second main component in a local exhaust ventilation system, its ductwork. _____________________________________________
|
