| It’s a dark and stormy night and you’ve come to the proverbial fork in the road. The plot is about to take a twist as you’re forced to make a decision in this either/or scenario. As we’ll see in this article, an electric relay operates in much the same manner, although choices will be made in a forced mechanical environment, not a cerebral one.
When we discussed basic electric relays last week we talked about their resting in a so-called “normal state,” so designated by industrial control parlance. It’s the state in which no electric current is flowing through its wire coil, the coil being one of the major devices within a relay assembly. Using Figure 3 of my previous article as a general reference, in this normal state a relaxed spring keeps the armature touching the N.C. switch contact. While in this state, a continuous conductive path is created for electricity through to the N.C. point. It originates from the wire on the left side, which leads to the armature pivot point, travels through the armature and N.C. contact points, and finally dispenses through the wire at the right leading from the N.C. contact. Now let’s look at an alternate scenario, when current is made to flow through the coil. See Figure l, below.
Figure 1Figure 1 shows the path of electric current as it flows through the wire coil, causing the coil and the steel core to which it’s attached to become magnetized. This magnetization is strong, attracting the steel armature and pulling it towards the steel core, thus overcoming the spring’s tension and its natural tendency to rest in a tension-free state. The magnetic attraction causes the armature to rotate about the pivot point until it comes to rest against the N.O. contact, thus creating an electrical path en route to the N.O. wire, on its way to whatever device it’s meant to energize. As long as current flows through the wire coil, its electromagnetic nature will attract the armature to it and contact will be maintained with the N.O. juncture. When current is made to flow through the wire coil, an air gap is created between the armature and the N.C. contact, and this prevents the flow of electric current through the N.C. contact area. Current is forced to follow the path to the N.O. contact only, effectively cutting off any other choice or fork in the road as to electrical path that may be followed. We can see that the main task of an electric relay is to switch current between two possible paths within a circuit, thereby directing its flow to one or the other. Next time we’ll examine a simple industrial control system and see how an electric relay can be engaged with the help of a pushbutton. ____________________________________________ |
Posts Tagged ‘electrical switch’
GFCI Outlets and The Mighty Robot
Sunday, July 3rd, 2011| Most people aren’t aware of just how important those strange looking wall outlets in our kitchens and bathrooms are, you know, the ones with the little buttons that say Test and Reset. They’re known as GFCI outlets, that is Ground Fault Circuit Interrupters, and given the right set of circumstances they could save your life.
The GFCI equipped wall outlet, like a mighty robot, continuously watches the flow of electrons (electrical current) passing through, always on the lookout for incongruities between the hot and neutral wires, and ready to jump into action when necessary. Say, for example, that one of these GFCI equipped outlets has an appliance plugged into it. While the appliance is in safe use there is nothing for the GFCI robot to do. It simply takes note of the balance of electrons flowing between the hot and neutral conductors, notes that they are equal, and continues to watch for inequalities.
But suppose that there is a problem with the appliance, something that causes a ground fault where the user’s body provides an unintended path to errant electrons flowing from the hot side of the wall outlet. Those errant electrons are supposed to traverse the neutral wire back through the wall outlet from whence they came, but they have become unruly. Not to worry, if you are up to code and have an ever vigilant GFCI on that outlet, the robot will immediately notice the anomaly.
Figure 2 – If a Ground Fault Develops in the Hand Mixer and Some Electric Current Flows Through the User’s Body, Then the Robot Notices a Difference In Current Flowing Through the Hot and Neutral Wires in the GFCI Outlet. The Mighty Robot of the GFCI doesn’t like the fact that the electrons are out of balance, that there are more of them flowing through the hot wire than returning through the outlet via the neutral wire, so within a fraction of a second it will jump into action to correct things. It hits a lever on a spring loaded mechanism that snaps open an electrical switch connecting the appliance to the hot and neutral sides of the outlet, effectively cutting off the flow of electrons to the appliance. Cut off from power, the appliance ceases to function, but more importantly, the flow of electrons through the user’s body has been stopped before their body incurs injury, or death.
Figure 3- In Response to the Ground Fault, the Robot Opens a Switch in the GFCI Outlet to Cut Off The Flow of Electricity to the Hand Mixer. The Person Operating the Hand Mixer is Saved. The GFCI robot, having done its job, now goes into a sleep mode. It will be reactivated, ready again for its vigilant watch of errant electrons, when the faulty appliance is unplugged and the Reset button is pressed. This button does what it says, it resets the spring loaded mechanism in the wall outlet, closing the electrical switch, and making the outlet functional again. The GFCI robot immediately goes back into active monitoring mode. Now it should be noted that as dependable as GFCI outlets are, they can become defective. That’s why they have a Test button. This button should be pressed periodically to see if the robot is still on the job. If all is in order, the Reset button pops out of the outlet, and anything plugged into that outlet will not operate. When you press the Reset button back in, everything should operate again if there are no fault conditions. Could the GFCI’s Mighty Robot have prevented the unfortunate incidents discussed during my tenure on The Discovery Channel? Stay tuned to find out… That’s it for GFCI outlets. Next time we’ll take a look at how an invention developed to defend the allies during World War II later morphed into a space age device that cooks our food. _____________________________________________ |
