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We’ve been discussing various aspects of a power plant’s water-to-steam cycle, from machinery specifics to identifying inefficiencies, and today we’ll do more of the same by introducing the condenser hot well and discussing its importance as a key contributor to the conservation of energy, specifically heat energy. Let’s start by returning our attention to the steam inside the condenser vessel. Last week we traced the path of the condenser’s tubes and learned that the cool water contained within them serve to regulate the steam’s temperature surrounding them so that temperatures don’t rise dangerously high. To fully understand the important result of this dynamic we have to revisit the concept of latent heat energy explored in a previous article. More specifically, how this energy factors into the transformation of water into steam and vice versa. Steam entering the condenser from the steam turbine contains latent heat energy that was added earlier in the water/steam cycle by the boiler. This steam enters the condenser just above the boiling point of water, and it will give up all of its latent heat energy due to its attraction to the cool water inside the condenser tubes. This initiates the process of condensation, and water droplets form on the exterior surfaces of the tubes.
The water droplets fall like rain from the tube surfaces into the hot well situated at the bottom of the condenser. This hot well is essentially a large basin that serves as a collection point for the condensed water, otherwise known as condensate. It’s important to collect the condensate in the hot well and not just empty it back into the lake, because condensate is water that has already undergone the process of purification. It’s been made to pass through a water treatment plant prior to being put to use in the boiler, and that purified water took both time and energy to create. The purified condensate also contains a lot of sensible heat energy which was added by the boiler to raise the water temperature to boiling point, as we learned in another previous article. This heat energy was produced by the burning of expensive fuels, such as coal, oil, or natural gas. So it’s clear that the condensate collecting in the hot well has already had a lot of energy put into it, energy we don’t want to lose, and that’s why its an integral part of the water-to-steam setup. It acts as a reservoir, and the drain in its bottom allows the condensate to flow from the condenser, then follow a path to the boiler, where it will be recycled and put to renewed use within the power plant. Next week we’ll follow that path to see how the condensate’s residual heat energy is put to good use. ________________________________________ |
Posts Tagged ‘oil’
How A Power Plant Condenser Works, Part 3
Monday, October 14th, 2013
Power Plant Inefficiency
Sunday, September 22nd, 2013|
Last week we identified some inefficiencies in our water to steam power plant energy cycle. The superheater addressed some of these concerns, but not others. Our illustration discloses one of these wasteful areas to be coming from the turbine exhaust. That’s energy laden steam being expelled into the surrounding atmosphere! It’s the same heat energy that was produced in the boiler when water was transformed into steam. It came from burning fuels like coal, natural gas, and oil, all expensive and precious natural resources.
In its present configuration the power plant will work, but because steam is being continually dispersed into the atmosphere, it must continually be replenished. The key ingredient, water, must be drawn into the power plant from a nearby source, treated for contaminants, then fed into the boiler to make up for lost steam. That wastes both water and energy, because the make-up pump, which draws water from the lake for treatment, (thus “making up” for spent water), is continuously operating, resulting in excessive wear and tear and increased operating costs. Fortunately, power plant engineers have devised methods to correct these inefficiencies. They’ve come up with a clever means of recapturing exhaust steam, thus enabling it to recycle within the system. Next week we’ll see how this is accomplished with a piece of equipment called a condenser.
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Superheater Construction and Function
Sunday, September 15th, 2013|
Power plants produce electrical energy for consumers to use, whether at home or for business, that’s obvious enough, but did you know that in order to produce that electrical energy they must first be supplied with heat energy? The heat energy that power plants crave comes from a fuel source, such as coal, oil, or natural gas, by way of a burning process. Once the heat energy is released from the coal through burning, it’s transported into a steam turbine by way of superheated steam, which is supplied to it by a piece of equipment named, appropriately enough, a superheater. So what is a superheater and how does it function? Take a look at the illustration below.
The superheater looks like a W. It’s actually a cascading array of bent steam pipe, situated above a source of open flames which are produced by the burning of a fuel source. A photo of an actual superheater is shown below.
So how many bends are in a superheater? Enough to fill the needs of the particular power plant it is supplying energy to. Since all power plants are designed differently, we’ll keep things in general terms. The many bends in the superheater’s pipes form a circuitous path for steam to flow as it follows a path from the boiler to the steam turbine. The superheater’s unique construction gives the steam flowing through it maximum exposure to heat. In other words, the bends increase the time it takes for the steam to flow through the superheater. The more bends that are present, the longer the steam will be exposed to the flame’s heat energy, and the longer that exposure, the more heat energy that is absorbed by the steam. Superheating routinely results in temperatures in excess of 1000°F. This superheated steam is laden with abundant heat energy which will keep the steam turbine spinning and the generator operating. The net result is millions of watts of electrical power. As we learned in a previous blog, the superheater is designed to provide the turbine with sensible heat energy to prevent steam from completely desuperheating, which would result in dangerous condensation inside the turbine. The newly added superheater is a major improvement to a power plant’s water-to-steam cycle, but there’s still plenty of waste and inefficiency in the system, which we’ll discuss next week.
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