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We’ve been discussing various aspects of a power plant’s water-to-steam cycle, from machinery specifics to identifying inefficiencies, and today we’ll do more of the same by introducing the condenser hot well and discussing its importance as a key contributor to the conservation of energy, specifically heat energy. Let’s start by returning our attention to the steam inside the condenser vessel. Last week we traced the path of the condenser’s tubes and learned that the cool water contained within them serve to regulate the steam’s temperature surrounding them so that temperatures don’t rise dangerously high. To fully understand the important result of this dynamic we have to revisit the concept of latent heat energy explored in a previous article. More specifically, how this energy factors into the transformation of water into steam and vice versa. Steam entering the condenser from the steam turbine contains latent heat energy that was added earlier in the water/steam cycle by the boiler. This steam enters the condenser just above the boiling point of water, and it will give up all of its latent heat energy due to its attraction to the cool water inside the condenser tubes. This initiates the process of condensation, and water droplets form on the exterior surfaces of the tubes.
The water droplets fall like rain from the tube surfaces into the hot well situated at the bottom of the condenser. This hot well is essentially a large basin that serves as a collection point for the condensed water, otherwise known as condensate. It’s important to collect the condensate in the hot well and not just empty it back into the lake, because condensate is water that has already undergone the process of purification. It’s been made to pass through a water treatment plant prior to being put to use in the boiler, and that purified water took both time and energy to create. The purified condensate also contains a lot of sensible heat energy which was added by the boiler to raise the water temperature to boiling point, as we learned in another previous article. This heat energy was produced by the burning of expensive fuels, such as coal, oil, or natural gas. So it’s clear that the condensate collecting in the hot well has already had a lot of energy put into it, energy we don’t want to lose, and that’s why its an integral part of the water-to-steam setup. It acts as a reservoir, and the drain in its bottom allows the condensate to flow from the condenser, then follow a path to the boiler, where it will be recycled and put to renewed use within the power plant. Next week we’ll follow that path to see how the condensate’s residual heat energy is put to good use. ________________________________________ |
Posts Tagged ‘boiling point’
How A Power Plant Condenser Works, Part 3
Monday, October 14th, 2013
Condensation Inside the Steam Turbine
Sunday, September 8th, 2013|
Did you know that water droplets traveling at high velocity can take on the force of bullets? It can happen, particularly within steam turbines at a power plant during the process of condensation, where steam transforms back into water. The last couple of weeks in this blog series we’ve been talking about the steam and water cycle within electric utility power plants, how heat energy is added to water during the boiling process, and how turbines run on the sensible heat energy that lies within the superheated steam vapor supplied by boilers and superheaters. We learned that without a superheater there is a very real possibility that the steam’s temperature can fall to mere boiling point. When steam returns to boiling point temperature an undesirable situation is created. The steam begins to condense into water within the turbine. To understand how this happens, let’s return to our graph from last week. It illustrates the situation when there’s no superheater present in the power plant’s steam cycle.
Figure 1
After consuming all the sensible heat energy in phase C in Figure 1, the only heat energy which remains available to the turbine is the latent heat energy in phase B. If you recall from past blog articles, latent heat energy is the energy added to the boiler water to initiate the building of steam. As the turbine consumes this final source of heat energy, the steam begins a process of condensation while it flows through the turbine. You can think of condensing as a process that is opposite to boiling. During condensation, steam changes back into water as latent heat energy is consumed by the turbine. When the condensing process is in progress, the temperature in phase B remains at boiling point, but instead of pure steam flowing through the turbine, the steam will now include water droplets, a dangerous mixture. As steam flows through the progressive chambers of turbine blades, more of its latent heat energy is consumed and increasingly more steam turns back into water as the number of water droplets increases.
Figure 2 – Water Droplets Forming in the Turbine
The danger comes in when you consider that the steam/water droplet mixture is flying through the turbine at hundreds of miles per hour. At these high speeds water droplets take on the force of machine gun bullets. That’s because they act more like a solid than a liquid due to their incompressible state. In other words, under great pressure and at high speed water droplets don’t just harmlessly splash around. They hit hard and cause damage to rapidly spinning turbine blades. Without a working turbine, the generator will grind to a halt. So how do we supply the energy hungry turbine with the energy contained within high temperature superheated steam in sufficient quantities to keep things going? We’ll talk more about the superheater, its function and construction, next week.
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Superheating, Part 2
Sunday, August 25th, 2013|
Last time we added a piece of equipment called a superheater, positioned between the boiler and steam turbine, to our basic electric utility power plant steam and water cycle. Its addition enables a greater and more consistent supply of heat energy to the steam which powers the turbine. How much more? Let’s look at Figure 1 to get an idea.
Figure 1
You may have noticed that our illustration lacks numerical representation. That’s because power plants are designed differently, depending on fuels used and power output required. So unless we’re talking about a particular power plant, number values would be impractical. For example, I could specify a boiling point of 596°F at 1,500 pounds per square inch (PSI), and a superheater outlet temperature of 1,050°F at 1,200PSI, and I could make note of esoteric things like enthalpy (British Thermal Units per pound mass) values on the Heat Energy axis. But to facilitate our discussion we’ll keep things simple and focus on the general process. Figure 1 shows in phase D the additional heat energy being added to the steam, thanks to the superheater. This is significantly more than had been added by the boiler alone, as represented by phase C. The turbine consumes heat energy added in phases C and D and converts it into mechanical energy to drive the generator, resulting in electrical energy being provided to consumers in the most energy efficient way possible. But increasing power output and efficiency isn’t the superheater’s only job. The heat it adds during phase D ensures the turbine’s safe operation when it’s cranking at full capacity, as represented by the superheated steam zones of phases C and D. Next week we’ll discover how the superheater prevents a destructive process known as condensing from occurring inside the turbine. ________________________________________ |
Heat Energy Within the Power Plant— Water and Steam Cycle, Part 2
Wednesday, August 14th, 2013|
Last time we learned that electric utility power plants must have water treatment systems in place to remove contaminants from incoming feed water before it can be used. This clarified water is then fed to a boiler by the boiler feed pump as shown below.
As it stands this setup will work to provide electricity, however in this state it’s both inefficient and wasteful. We’ll see why in a minute. Boilers, as their name implies, do a great job of heating water to boiling point to produce steam. They do this by adding the heat energy produced by burning fuel, such as coal, to water, then steam. We learned in earlier blogs in this series that the energy used to heat water to boiling point temperature is known as sensible heat, whereas the heat energy used to produce steam is known as latent heat. The key distinction between these two phases is that during sensible heating there is a rise in temperature, during latent heating there is not. For a review on this, see this blog article. When water starts to heat inside the boiler, sensible heat energy is said to be added. This is represented by phase A of the graph below.
During A, heat energy will raise the temperature of the water to boiling point. As the water continues to boil in phase B, water is transforming into steam. During this phase latent heat energy is said to be added, and the temperature will remain at boiling point. In phase C something new takes place. The temperature rises beyond boiling point and only steam is present. This is known as superheated steam. For example, if the boiler pressure is at 1,500 pounds per square inch, steam becomes superheated at temperatures greater than 600°F. Unfortunately, boilers alone do a poor job of superheating steam, that is, continuing to raise the temperature of the steam present in phase C. This is evident by the fact that phase C is quite small in comparison to phases A and B before it. This inefficiency in producing ample amounts of superheated steam results in a small amount of useful energy being provided to the turbine down the line, which is bad, because steam turbines require exclusively superheated steam to run the generator. Next time we’ll see how to provide our steam turbine with more of what it needs to run the generator, more superheated steam. ___________________________________________
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Heat Energy Within the Power Plant—The Power Behind the Turbines
Monday, July 29th, 2013|
Last time we discovered that the boiling point of water varies. It’s dependent upon the amount of pressure exerted on its surface, which varies due to a variety of reasons, including where it is in relation to sea level. Before we see what happens under higher than atmospheric pressures, such as exist in an electric utility power plant boiler, let’s cover some basics. In the power plant, water is heated in a boiler specifically to produce steam, unlike our tea kettle where the primary purpose is to produce hot water. The steam produced is used to spin turbine generators, which in turn generate electricity, as I explained in a previous blog on steam turbines. Unlike a tea kettle, which is open to the atmosphere on your kitchen stove, the boiler in a power plant is an enclosed, reinforced steel vessel. See illustration below.
The reinforced steel boiler vessel is designed to withstand great internal pressure as temperatures rise within. In addition to providing a safety feature, the enclosed space provides a sheltered environment for collecting steam so it can later be put to use spinning power generating turbines down the line. In other words, surface water inside the boiler is closed off from the surrounding atmosphere, allowing its internal pressure to build for our specific purposes. As heat energy is added to water within the boiler, the water boils and steam bubbles break out from its surface, filling the empty space above the surface with pressurized steam. This steam will try to expand here, but it can’t, because it’s being constrained by the reinforced steel vessel within which it is enclosed. Instead, steam pressure builds up on the surface of the water inside the boiler until it is high enough to be released through an attached pipe which is connected to a nearby turbine. We’ll talk more about this pent-up energy and how it is put to use within the power plant in next week’s blog. ___________________________________________
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Forms of Heat Energy – Boiling Water and Atmospheric Pressure
Sunday, July 21st, 2013|
If you’ve ever baked from a pre-packaged cake or cookie mix, you’ve probably noticed the warning that baking times will vary. That’s because the elevation of the area in which you’re doing the baking makes a difference in the baking time required. Living in New Orleans? Then you’re at or below sea level. In Colorado? Then you’re above sea level. Your cake will be in the oven more or less time at the prescribed temp, depending on your location. Last time we learned how the heat energy absorbed by water determines whether it exists in one of the three states of matter, gas, liquid, or solid. We also learned that at the atmospheric pressure present at sea level, which is about 14.7 pounds per square inch (PSI), the boiling point of water is 212°F. At sea level there are 14.7 pounds of air pressure bearing down on every square inch of water surface. Again, I said sea level for a reason. The boiling point of water, just like cake batter baking times, is dependent upon the amount of pressure that’s being exerted on its surface from the surrounding atmosphere. When heat energy is absorbed, it causes the water or cake batter molecules to move around. In fact, the temperature measured is a reflection of this molecular movement. As more heat energy is absorbed, the molecules move more and more rapidly, causing temperature to increase. When the water temperature in our tea kettle reaches its boiling point of 212°F at sea level, the steam molecules in the bubbles that form have enough energy to overcome the atmospheric pressure on the surface of the water. They become airborne and escape in the form of steam.
If we’re up in the Rockies at say an altitude of 7000 feet above sea level, the atmospheric pressure is only about 10.8 PSI. There’s just less air up there. That means there’s less air pressure resting upon the surface of the water, so it’s far easier for steam molecules to form into bubbles and leave the surface. As a result the boiling point is much lower in the Rockies than it is at sea level, 196°F versus 212°F.
So what if the water was boiling in an environment that had even higher pressures exerted upon it than just atmospheric? We’ll see how to put this pent-up energy to good use next week, when we begin our discussion on how steam is used within electric utility power plants.
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Forms of Heat Energy – Latent
Monday, July 15th, 2013|
If you took high school chemistry, you learned that water is created when two gases, hydrogen and oxygen are combined. You may have even been lucky enough to have a teacher who was able to perform this magical transformation live during class. Depending primarily on the amount of heat energy absorbed, water exists in one of the three states of matter, gas, liquid, or solid. Its states also depend on surrounding atmospheric pressure, but more about that later. For our discussion, the water will reside at the atmospheric pressure present at sea level, which is around 14.7 pounds per square inch. Last time we learned that the heat energy absorbed by water before it begins to boil inside our example tea kettle is known as sensible heat within the field of thermodynamics. The more sensible heat that’s applied, the more the water temperature rises, but only up to a point. The boiling point of water is 212°F. In fact this is the maximum temperature it will achieve, no matter how much heat energy is applied to it. That’s because once this temperature is reached water begins to change its state of matter so that it becomes steam. At this point the energy absorbed by the water is said to become the latent heat of vaporization, that is, the energy absorbed by the water becomes latent, or masked to the naked eye, because it is working behind the scenes to transform the water into steam. As the water in a tea kettle is transformed into steam, it expands and escapes through the spout, producing that familiar shrill whistle. But what if we prevented the steam from dispersing into the environment and continued to add heat energy? Ironically enough, under these conditions temperature would continue to rise, upwards of 1500°F, if the stove’s burner were powerful enough. This process is known as superheating. Now hold your hats on, because even more ironically, the heat added to this superheated steam is also said to be sensible heat. Confused? Let’s take a look at the graph below to clear things up.
Sensible heat is heat energy that’s added to water, H2O, in its liquid state. It’s also the term used to describe the heat energy added to steam that’s held within a captive environment, such as takes place during superheating. On the other hand, the latent heat of vaporization, that is the heat energy that’s applied to water once it’s reached boiling point, does not lead to a further rise in temperature, as least as measured by a thermometer. Next time we’ll see how surrounding air pressure affects water’s transition from liquid to steam. ___________________________________________
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