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During 6th grade science we had a chapter on Simple Machines, and my textbook listed a common lever as an example, the sort that can be used to make work easier. Its illustration showed a stick perched atop a triangular shaped stone, appearing very much like a teeter-totter in the playground. A man was pushing down on one end of the stick to move a large boulder with the other end. Staring at it I thought to myself, “That doesn’t look like a machine to me. Where are its gears?” That day I learned about more than just levers, I learned to expect the unexpected when it comes to machines.
Last time we learned that under patent law the machine referred to in federal statute 35 USC § 101 includes any physical device consisting of two or more parts which dynamically interact with each other. We looked at how a purely mechanical machine, such as a diesel engine, has moving parts that are mechanically linked to dynamically interact when the engine runs. Now, lets move on to less obvious examples of what constitutes a machine. Would you expect a modern electronic memory stick to be a machine? Probably not. But, under patent law it is. It’s an electronic device, and as such it’s made up of multiple parts, including integrated circuit chips, resistors, diodes, and capacitors, all of which are soldered to a printed circuit board where they interact with one another. They do so electrically, through changing current flow, rather than through physical movement of parts as in our diesel engine. A transformer is an example of another type of machine. An electrical machine. Its fixed parts, including wire coils and steel cores, interact dynamically both electrically and magnetically in order to change voltage and current flow. Electromechanical, the most complex of all machine types, includes the kitchen appliances in your home. They consist of both fixed and moving parts, along with all the dynamic interactions of mechanical, electronic, and electrical machines. Next time we’ll continue our discussion on the second hurtle presented by 35 USC § 101, where we’ll discuss what is meant by article of manufacture. ___________________________________________ |
Posts Tagged ‘voltage’
Determining Patent Eligibility – Part 4, Machines of a Different Kind
Sunday, April 28th, 2013
Transistors – Voltage Regulation Part XIII
Monday, October 15th, 2012|
Last time we learned how the Zener diode, an excellent negotiator of current, is involved in a constant trade off, exchanging current for voltage so as to maintain a constant voltage. It draws as much current through it as is required to maintain a consistent voltage value across its leads, essentially acting as voltage regulator in order to protect sensitive electronic components from power fluctuations. Now let’s revisit our example power supply circuit and see how Ohm’s Law is used to determine the amount of electric current, IPS, that flows from the unregulated power supply and why this is important to the function of the Zener diode. See Figure 1.
Figure 1
If you’ll recall, Ohm’s Law states that current flowing through a resistor is equal to the voltage across the resistor divided by its electrical resistance. In our example that would be IPS flowing through to RLimiting. In fact, the voltage across RLimiting is the difference between the voltages at each of its ends. Applying this knowledge to our circuit, the voltage on one end is VUnregulated, while the voltage at the other is VZener. According to Ohm’s Law the equation which allows us to solve for IPS is written as: IPS = (VUnregulated – VZener) ÷ RLimiting And if we have a situation where VUnregulated equals VZener , such as when the voltage of an unregulated power supply like a battery equals the Zener voltage of a Zener diode, then the equation becomes: (VUnregulated – VZener ) = 0 And if this is true, then the following is also true: IPS = 0 ÷ RLimiting = 0 In other words, this equation tells us that if VUnregulated is equal to VZener, then the current IPS will cease to flow from the unregulated portion of the circuit towards the Zener diode and the external supply circuit. Put another way, in order for IPS to flow and the circuit to work, VUnregulated must be greater than VZener. Next week we’ll continue our discussion and see why the resistor RLimiting is necessary in order to prevent the circuit from self destructing. ____________________________________________ |
Transistors – Voltage Regulation Part X
Monday, September 24th, 2012| Through the ages it’s been common practice to name important discoveries after those who discovered them. For example, James Watt was a mechanical engineer who improved the steam engine by finding a solution to the problem of steam condensing into water inside the engine, a phenomenon which resulted in the engine cooling and reducing its efficiency. Thus it was fitting that a metric unit of power, the watt, was named in his honor. Today we’ll become acquainted with the man behind the naming of the Zener diode, Clarence Zener, and take a look at his contributions with regard to the function of this electrical component.
Last time we began our discussion on electrical components known as diodes and saw how they’re used on circuit paths to govern the flow of current. The Zener diode is a particular type of diode and a key component in transistorized voltage regulator circuits, as we’ll see later. For now, let’s see how it works. The symbol for the Zener diode is almost identical to that of a standard diode, introduced in my previous blog, but the Zener version has a bent line going through it resembling a distorted letter “z.” See Figure 1.
Figure 1
Electric current flows through the Zener Diode just as it does through a standard diode. But when the current flows in reverse, that’s where the similarity ends. See Figure 2. Figure 2
When current tries to flow in the reverse direction, the Zener diode acts as an electrical conductor and allows current to pass through it. In other words, it doesn’t block current flow as standard diodes do. At this point, you may be asking, “What’s so special about that?” Perhaps you’ve made the connection that it behaves no differently than a metal wire. But that isn’t entirely correct. You see, when current passes in the reverse direction through the Zener diode, it maintains a constant voltage. This is called the Zener Voltage and is denoted as VZener. The significance here is that within the circuit, any electronic component connected across the leads of a Zener diode will be supplied with a constant, unchanging voltage. Thus the Zener diode works as a voltage regulator, enabling devices connected to it to have smooth, uninterrupted operation at a constant voltage. It should be noted that this phenomenon only happens when the current flowing through the Zener diode is flowing in reverse. Next time we’ll look at a basic regulated power supply circuit to see how a Zener diode is incorporated in order to maintain a consistent output voltage. ____________________________________________ |
Transistors – Voltage Regulation Part VII
Monday, September 3rd, 2012| Back when television had barely escaped the confines of black and white transmission there was a men’s clothing store commercial whose slogan still sticks in my mind, “Large and small, we fit them all.” It’s a nice concept, but unfortunately the same doesn’t always apply to electronic power supplies.
Last time we learned that when the electrical resistance changes on an unregulated power supply its output voltage changes proportionately. This makes it unsuitable for powering devices like microprocessor chips, which require an unchanging voltage to operate properly. Now let’s look at another shortcoming of unregulated power supplies, that being how one supply can’t fit both large and small voltage requirements. Figure 1 shows the components of a simple unregulated power supply.
Figure 1
The diagram illustrates the voltage changes taking place as electric current passes through the supply’s four components, which ultimately results in the conversion of 120 volts alternating current (VAC) into 12 volts direct current (VDC). First the transformer converts the 120 VAC from the wall outlet to the 12 volts required by most electronic devices. These voltages are shown at Points A and B. The voltage being put out by the transformer results in waves of energy which alternate between a positive maximum value, then to zero, and finally to a maximum negative value. But we want our power supply to produce 12 VDC. By VDC, I mean voltage that never falls to zero and stays at a positive 12 volts direct current consistently. This is when the diode bridge and capacitor come into play. The diode bridge consists of four electronic components, the diodes, which are connected together to form a bridge and uses semiconductor technology to transform negative voltage from the transformer into positive. The result is a series of 12 volt peaks as shown at Point C. But we still have the problem of zero voltage gaps between each peak. You see, over time the voltage at Point C of Figure 1 keeps fluctuating between 0 volts and positive 12 volts, and this is not suitable to power most electronics, which require a steady VDC current. We can get around this problem by feeding voltage from the diode bridge into the capacitor. When we do that, we eliminate the zero voltage gaps between the peaks. This happens when the capacitor charges up with electrical energy as the voltage from the diode bridge nears the top of a peak. Then, as voltage begins its dive back to zero the capacitor discharges its electrical energy to fill in the gaps between peaks. In other words it acts as a kind of reserve battery. The result is the rippled voltage pattern observed at Point D. With the current gaps filled in, the voltage is now a steady VDC. The output voltage of the unregulated power supply is totally dependant on the design of the transformer, which in this case is designed to convert 120 volts into 12 volts. This limits the power supply’s usefulness because it can only supply one output voltage, that being 12 VDC. This voltage may be insufficient for some electronics, like those often found in microprocessor controlled devices where voltages can range between 1.5 and 24 volts. Next time we’ll illustrate this limitation by revisiting our microprocessor control circuit example and trying to fit this unregulated power supply into it. ____________________________________________ |
Transistors – Voltage Regulation Part VI
Sunday, August 26th, 2012| Believe it or not as a kid in grade school I used to hate math, particularly algebra. None of my teachers were able to decipher its complexities and render it comprehensible to me or the majority of my classmates. Then in high school everything changed. I had Mr. Coleman for freshman algebra, and he had a way of making it both understandable and fun, in a challenging kind of way. With 40 years of teaching under his belt, Mr. Coleman knew exactly how to convey the required information in an understandable manner, and to this day I find his insights useful in solving engineering calculations.
Last time we began our discussion on Ohm’s Law and how it may be applied to our example circuit to solve for the electrical current flowing through it. Let’s continue our discussion to see how the Law applies to only one part of the circuit. Then, we’ll use a little algebra to show how the output voltage of an unregulated power supply is affected by changes in RTotal.
Figure 1
To help us see things more clearly, in Figure 1 we’ll cover up the inside workings of the unregulated power supply side of the circuit and concentrate on the external supply part of the circuit alone. Since RTotal is connected to the terminals of the power supply, the voltage applied to RTotal is the same as the power supply output voltage, VOutput. In my previous article, we learned that according to Ohm’s Law, the current flowing through a resistance is equal to the voltage applied to it, divided by the resistance. The fact that RTotal is connected to the two output terminals like we see in Figure 1, allows us to use Ohm’s law to solve for the electrical current, I, flowing through RTotal: I = VOutput ÷ RTotal Now let’s pull the cover off of the unregulated power supply again to see what’s going on within the circuit as a whole.
Figure 2
In Figure 2 we can see that the current, I, flowing through RTotal is the same current flowing through the balance of the circuit. In the preceding blog we found that value to be: I = VDC ÷ (RInternal + RTotal) We can combine the above two equations for I to develop an algebraic relationship between VOutput and RInternal, RTotal, and VDC: VOutput ÷ RTotal = VDC ÷ (RInternal + RTotal) Then, by rearranging terms and applying the cross multiplication principle of algebra we can solve for VOutput. This involves multiplying both sides of the equation by RTotal: VOutput = RTotal × (VDC ÷ (RInternal +RTotal)) This equation tells us that although RInternal doesn’t fluctuate, VOutput will fluctuate when RTotal does. This fact is demonstrated in our equation when we make use of algebra. That is to say, when a term changes on one side of the equation, it causes the other side of the equation to change as well. In this case, when RTotal changes, it causes VOutput to change in proportion to the fixed values of VDC and RInternal. Next time we’ll look at another shortcoming of unregulated power supplies, more specifically, how one supply can’t power multiple electrical circuits comprised of different voltages. ____________________________________________ |
Transistors – Voltage Regulation Part V
Sunday, August 19th, 2012| I’m sure you’ve seen the television commercials warning about harmful interactions between prescription medications. By the same token electronic circuitry can also be adversely affected by certain combinations of electrical components, as we’ll discuss in today’s blog.
Last time we looked at a circuit schematic containing an unregulated power supply. This power supply was connected to an external supply circuit containing a number of components such as electric relays, buzzers, and lights. Each of these components has a resistance factor, and combined they have a total resistance of RTotal. We saw that when RTotal increases, the electrical current, I, decreases, and when RTotal decreases, I increases. In contrast to this increasing/decreasing activity of the total resistance RTotal, the fixed internal resistance of the unregulated power supply, RInternal, doesn’t fluctuate. Let’s explore Ohm’s Law further to see how the static effect of RInternal combines with the changing resistance present in RTotal to adversely affect the unregulated power supply output voltage, VOutput, causing it to fluctuate.
Figure 1
In Figure 1 RTotal and RInternal are operating in series, meaning they are connected together like sausage links. In this configuration their two resistances add together as if they were one larger resistor. Generally speaking, Ohm’s Law sets out that the current, I, flowing through a resistor in an electrical circuit equals the voltage, V, applied to the resistor divided by the resistance R, or: I = V ÷ R In the case of the circuit represented in Figure 1, the resistors RInternal and RTotal are connected in series within the circuit, so their resistances must be added together to arrive at a total power demand. Voltage is applied to these two resistors by the same voltage source, VDC. So, for the circuit as a whole Ohm’s Law would be written as: I = VDC ÷ (RInternal + RTotal) But, Ohm’s Law can also be applied to individual parts within the circuit, just as it can be applied to a single kitchen appliance being operated on a circuit shared with other appliances. Let’s see how this applies to our example circuit’s RTotal next week. ____________________________________________ |
Transistors – Voltage Regulation Part IV
Sunday, August 12th, 2012| We’ve all popped a circuit breaker sometime in our lives, often the result of making too heavy of an electrical demand in a single area of the house to which that circuit is dedicated. Like when you’re making dinner and operating the microwave, toaster, mixer, blender, food processor, and television simultaneously. The demand for current on a single circuit can be taxed to the max, causing it to pop the circuit breaker and requiring that trip to the electrical box to flip the switch back on.
Last time we began our discussion on unregulated power supplies and how they’re affected by power demands within their circuits. Our schematic shows there are two basic aspects to the circuit, namely, its direct current source, or VDC, and its internal resistance, RInternal. Now let’s connect the power supply output terminals to an external supply circuit through which electrical current will be provided to peripheral devices, much like all the kitchen gadgets mentioned above.
Figure 1
The external supply circuit shown in Figure 1 contains various electronic components, including electric relays, lights, and buzzers, and each of these has its own internal resistance. Combined, their total resistance is RTotal, as shown in our schematic. Current, notated as I, circulates through the power supply, through the external supply circuit, and then returns back to the power supply. The current circulates because the voltage, VDC, pushes it through the circuit like pressure from a pump causes water to flow through a pipe. RTotal and I can change, that is, increase or decrease, depending on how many components the microprocessor has turned on or off within the external supply circuit at any given time. When RTotal increases, electrical current, I, decreases. When RTotal decreases, electrical current I increases. Next time we’ll continue our discussion on Ohm’s Law, introduced last week, to show how the static effect of RInternal interacts with the changing resistance present in RTotal to adversely affect an unregulated power supply’s output voltage. ____________________________________________ |
Transistors – Voltage Regulation Part II
Sunday, July 29th, 2012| I joined the Boy Scouts of America as a high schooler, mainly so I could participate in their Explorer Scout program and learn about electronics. I will forever be grateful to the Western Electric engineers who volunteered their personal time to stay after work and help me and my fellow Scouts build electronic projects. The neatest part of the whole experience was when I built my first regulated power supply with their assistance inside their lab. But in order to appreciate the beauty of a regulated power supply we must first understand the shortcomings of an unregulated one, which we’ll begin to do here.
Last time we began to discuss how the output voltage of an unregulated power supply can vary in response to power demand, just as when sprinklers don’t have sufficient water flow to cover a section of lawn. Let’s explore this concept further.
Figure 1
Figure 1 shows a very basic representation of a microprocessor control system that operates three components, an electric relay (shown in the blue box), buzzer, and light. These three components have a certain degree of internal electrical resistance, annotated as RR, RB, and RL respectively. This is because they are made of materials with inherent imperfections which tend to resist the flow of electric current. Imperfections such as these are unavoidable in any electronic device made by humans, due to impurities within metals and irregularities in molecular structure. When the three components are activated by the microprocessor chip via field effect transistors, denoted as FET 1, 2 and 3 in the diagram, their resistances are connected to the supply circuit. In other words, RR, RB, and RL create a combined level of resistance in the supply circuit by their connectivity to it. If a single component were to be removed from the circuit, its internal resistance would also be removed, resulting in a commensurate decrease in total resistance. The greater the total resistance, the more restriction there is to current flow, denoted as I. The greater the resistance, the more I is caused to decrease. In contrast, if there is less total resistance, I increases. The result of changing current flow resistance is that it causes the unregulated power supply output voltage to change. This is all due to an interesting phenomenon known as Ohm’s Law, represented as this within engineering circles: V = I × R where, V is the voltage supplied to a circuit, I is the electrical current flowing through the circuit, and R is the total electrical resistance of the circuit. So, according to Ohm’s Law, when I and R change, then V changes. Next time we’ll apply Ohm’s Law to a simplified unregulated power supply circuit schematic. In so doing we’ll discover the mathematical explanation to the change in current flow and accompanying change in power supply output voltage we’ve been discussing. ____________________________________________ |
Transistors – Digital Control Interface, Part III
Sunday, July 1st, 2012| When I was in engineering school in the mid 1970s microprocessor chips were still a fairly new concept. Scientific calculators were the size of a brick back then, and they weighed almost as much, and there were no personal computers.
I remember doing homework on the UNIVAC 1108 mainframe computer at school. To program it I had to sit at a monster of a keypunching machine for which I punched an endless array of holes into paper cards. These holes acted as the programming logic to instruct the computer what functions to perform. The 1108 computer’s mainframe was so huge it was housed in an adjoining room the size of a house. Since the 1980s advances in microprocessor technology have increased computing power and dramatically reduced the size of components, making things like laptops, smart phones, and sophisticated electronic products possible. Last time we began looking at my design solution for the control of a machine which developed medical x-ray film and made use of a microprocessor chip to automate its operation. A field effect transistor (FET) acts as a digital control interface between its 5 volt direct current (VDC) microprocessor and a 12 VDC buzzer. Figure 1 shows what happens when someone presses the button to put everything into action and the microprocessor starts timing. Figure 1
With the button depressed the chip senses 5 VDC from the power supply on its input lead. This in turn signals the computer program to turn the product on. The program then begins counting down the minutes, all the while maintaining a 0 voltage output from the chip’s output lead. With no voltage present on its G lead, the FET does not permit electrical current to flow from the 12 VDC supply, through the buzzer, through D and S, and down to electrical ground. The buzzer remains silent.
Figure 2Figure 2 shows what happens when the program begins its 40-minute warming sequence. The chip raises the output lead voltage to 5 VDC and applies it to G, then the FET permits electric current to flow through it to ground from the 12 VDC supply and the buzzer. Now supplied with power, the buzzer sounds. Then, per programming instructions, after 2 seconds the program shuts off the voltage in the chip’s output lead, current is cut off, and the buzzer goes silent. Next time we’ll see how an FET can be used as an interface between a microprocessor and another higher powered device, that of a 120 VAC motor that’s used to move x-ray film through a series of processes within the developer.
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Transistors
Sunday, June 10th, 2012| Back in the 60s my dad spent about $25 to buy a small transistor radio. That was a lot of money in those days, but well worth it. The new transistor technology allowed for a much less cumbersome radio to be produced. No more lugging around big radios armed with heavy vacuum tubes. In the years that followed the word transistor became a household word. They were employed in a variety of ways within televisions and other electronic devices, increasing both their reliability and functionality.
So what is a transistor and what does it do? It’s an electronic component, developed in the late 1940s. The first transistor was about as big as a softball and crudely made. As such, it was too impractical for commercial use. Then in the l950s technological advancements made commercial production of smaller, high-quality transistors possible. Transistors enjoyed widespread introduction to the consuming mainstream in the l960s, and since then they’ve been made in many different types, shapes, and sizes. Some are shown in Figure 1 below. Figure 1
A commonly used type of transistor is called a field effect transistor, or FET, one of which is shown in Figure 2. The FET has three metal leads which allow it to be connected into electrical circuits. These leads are referred to as the drain (D), the source (S), and the gate (G).
Figure 2
FET’s control the flow of current within an electronic circuit. A good way to understand what they do is to consider the analogy of water flowing through a faucet.
Figure 3
Figure 3 shows a faucet, complete with valve and handle. With the valve closed the flow of water is completely shut off. If the valve is opened partway by rotation of the handle, a trickle of water emerges. The more the handle is turned and valve is opened, the greater the flow of water. The FET shown in Figure 4 operates a lot like a faucet, but with regard to electrical current. Figure 4
The FET controls the flow of current flowing through its D and S leads, but it does not employ a valve or handle to do it. Rather, flow rate is controlled by application of a small amount of voltage to the G lead. The voltage’s influence on the G lead influences the FET to permit current to flow in through the D lead, then out through the S lead. The amount of voltage applied to the G lead is directly related to how much current will be allowed to flow. In this example the D lead on the FET is connected to a 10 volt direct current (VDC) power supply. The S lead is connected to a flashlight bulb which is connected to electrical ground. If you will remember from previous blogs, electric current naturally wants to flow from the supply source to ground, much like water wants to naturally flow downhill. If the bulb was connected directly to the 10 VDC power supply, current would flow through unimpeded and the bulb would light. However, in Figure 4 the FET acts as a regulating device. It’s connected between the 10 VDC power supply and the bulb. When no voltage is applied to the G lead the FET acts like a closed valve and current is unable to flow. Without current we, of course, have no light. When a low amount of voltage, say one volt, is applied to the G lead, the FET acts like a partially opened valve. It permits a trickle of current to flow from the 10 VDC supply to the bulb, and the bulb glows dimly. As voltage to G increases the FET valve opens further, permitting more current to flow. The bulb glows with increasing brightness. When the voltage applied to G increases to the point the FET valve is opened fully, in our example that is 2 volts, full current is allowed to flow from the 10 VDC supply to the bulb. The bulb glows brightly. Generally speaking, the voltage required to be applied to G for control of current flow through an FET depends on overall design and the particular application within an electrical circuit. FETs are often used within electronic devices to turn things on and off, with no other function in between. Next time we’ll look at some example circuits to see how it’s done. ____________________________________________ |
